Workshop Production and Prefabrication
From raw materials to a ready-to-install solution
LMT Process Systems has state-of-the-art workshop facilities in Lunderskov for the manufacture, prefabrication, and test assembly of piping systems, structures, and complete process units. By moving production to a controlled workshop environment, we optimize quality and significantly reduce installation time at the customer’s site.
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A Brief Overview of Our Workshop and Prefabrication
Quality Under Controlled Conditions
Prefabrication of pipe spools, skids, and steel structures in Lunderskov.
Test Setup & FAT
We offer assembly, testing, and Pre-FAT/FAT services in our workshop prior to delivery to the site.
Full integration
A comprehensive project chain from design, procurement, and production to installation, SAT, and commissioning.
Pipe Skids & Modules
Complete assembly of compact process modules with pumps, valves, and control systems.
Manifolds & Pipe Distributors
Precision manufacturing of complex manifold pipes and valve assemblies.
Custom Designs
Manufacturing of racks, platforms, and stainless steel fittings to custom specifications.
Quality Test
Pressure testing, inspection, and testing of prefabricated units prior to delivery.
Why choose prefabrication over on-site assembly?
By moving a large part of the manufacturing process from your factory to our controlled workshop environment, you’ll gain significant advantages. Workshop production minimizes noise, dust, and disruptions to your existing production, shortens on-site installation time, and ensures optimal conditions for precision welding.
ISO-certified process from raw materials to finished module
All work in our workshop is carried out in accordance with our ISO 9001:2015, ISO 3834-2, and ISO 14001:2015 certifications. We ensure strict separation of materials, proper handling of stainless steel, and complete documentation for all manufactured components.
Processing and Manufacturing
Our workshop can handle individual components, small specialized jobs, and larger project deliveries.
Depending on the task, we can, among other things, perform the following:
- Sawing and Cutting Pipes and Profiles
- Bending and Forming
- Customization and Processing
- Certified Welding
- Manufacturing of Pipe Supports
- Manufacturing of Frames and Steel Structures
- Custom-made components
- Prefabrication of Process Pipes
- Assembly of large piping systems and sections
- Manufacturing of skids and process units
Prefabricated Pipe Systems
A large portion of the piping system can be prefabricated before work begins on site. Based on isometric drawings, 3D models, and production drawings, piping systems can be divided into sections and spools, which are manufactured and inspected in the workshop.
Where required by the project, production can be monitored through material control, welding traceability, NDT, and other project-specific quality documentation. The finished sections are marked and prepared for transport and subsequent installation on site.
Skids and Complete Process Units
LMT can manufacture complete skids and process units, with the structure, piping, valves, instruments, and other components assembled in our workshop.
Depending on the scope of the project, we can handle the following, among other things:
- Manufacturing of ski frames and structures
- Process Pipes and Pipe Supports
- Installation of Valves
- Installation of Pumps and Process Components
- Installation of Instrumentation
- Mechanical finishing
- QA/QC and Documentation
- Inspection and NDT
- Pressure and Leak Testing
- FAT and Customer Review
- Preparation for Transport and Installation
When mechanics, automation, and control systems are included in the scope of delivery, a unit can also be built as a complete turnkey solution and tested prior to delivery.
Prototype Setup and Customer-Specific Units
Our workshop facilities allow us to assemble and test equipment before installing it at the customer’s site. This enables us to identify potential challenges early on—such as those related to assembly, access conditions, pipe routing, component placement, and interfaces.
The customer can also review the installation at the workshop, and relevant Pre-FAT and FAT activities can be carried out prior to delivery.
More Than Just Production
The workshop is an integral part of LMT’s overall project delivery. We can combine engineering and planning with procurement, workshop production, certified welding, QA/QC, on-site installation, automation, testing, and commissioning.
This means that the same organization can track a solution every step of the way, from the first component in the workshop to the finished process plant at the customer's site:
- Design
- Purchasing
- Production
- Prefab
- FAT
- Installation
- SAT
- Commissioning
- Handover
Save time on installation—choose prefabrication
We assemble, orbital weld, and test your stainless steel modules in our own workshop.
Orbital Welding
We provide certified, automated orbital welding of the highest quality.