Turnkey Process Solutions
From concept and design to a fully operational processing plant
LMT Process Systems takes full responsibility for complete turnkey solutions, combining mechanical installation, automation, control systems, testing, and commissioning into a single, streamlined delivery. You’ll have a single, dedicated partner from the initial technical discussions through to the installation, testing, and commissioning of the finished plant.
Are you looking for a single, comprehensive supplier for your next processing plant?
Let’s discuss how we can handle your project as a comprehensive turnkey solution, taking full responsibility for the mechanical systems, automation, and commissioning.
An Overview of Our Turnkey Process Solutions
A noteworthy comprehensive solution
We bring together engineering, 3D design, workshop prefabrication, mechanical assembly, and electrical/automation under one roof.
Mechanics and Control in Synergy
We manage all interfaces between process equipment, instrumentation, PLC programming, and HMI.
Full commissioning and testing
Systematic execution of FAT, SAT, commissioning, and delivery of complete as-built documentation.
Depending on the scope of the project, a turnkey delivery may include, among other things:
- Project Management and Design
- Process and Detailed Design
- Preparation of a functional specification
- Purchase of equipment, components, and instruments
- Prefabrication of piping systems and structures
- Certified Welding
- Mechanical Installation and Site Management
- Installation of Valves and Instrumentation
- Electrical and Automation Integration
- PLC Programming
- HMI and Operator Interface
- Testing Controls and Functions
- FAT and SAT
- Start-up and Commissioning
- QA/QC and Project Documentation
- As-built documentation
- Handover
Mechanics and Automation as a Single, Integrated Solution
A modern process plant consists of more than just tanks, pumps, valves, instruments, and piping systems. The individual components must work together as a single integrated system. By combining mechanical installation with automation and control, LMT can take responsibility for the interfaces between process equipment, instrumentation, and control systems.
The functional specification serves as the basis for programming and describes how the system should respond and operate under various operating conditions.
For example, this may include control and sequences for:
- Pumps and Valves
- Level, flow, pressure, and temperature
- Process Sequences
- Alarms and Interlocks
- Safety and Stop Functions
- Automatic and Manual Operation
- HMI and Operator Control
Testing, Break-in, and Commissioning
Once installation is complete, our work does not end with the mechanical handover. LMT can assist with testing, run-in, and commissioning, during which the mechanical, instrumentation, and automation systems are tested as a single integrated system.
This step verifies that the installation has been performed correctly, that instruments and components are functioning as expected, and that the control system is operating in accordance with the agreed-upon functional specifications. Any errors or observations are addressed systematically leading up to final acceptance.
One partner—one shared responsibility
A turnkey solution reduces the number of interfaces between different suppliers and provides the customer with a single, unified organization to work with.
LMT Process Systems can coordinate project management, mechanical installation, certified welding, automation, QA/QC, testing, and commissioning to deliver a completed and documented process plant.
From the initial technical solution to a facility in operation.